Intelligent On-Line Oil Monitoring System

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Intelligent On-Line Oil Monitoring System

The new generation of IOL-H series online oil monitoring system adopts digital control, which changes the traditional online monitoring from single oil monitoring to multi-program integration of joint monitoring. The system provides vibration, pressure, flow and other operating status data collection. At the same time, the high-precision sensor technology is extremely sensitive to the abnormal wear, viscosity decay and pollution particles of the oil of the mechanical equipment. The equipment has a rich aging model curve of the oil, and the software system can realize the real-time display of different oil indicators, coordinate curve analysis, historical data search, threshold setting, primary, secondary and tertiary alarm Settings. Support pressure, flow, and other different sensor data access, centralized processing display to achieve intelligent and integrated industrial monitoring. The system has built-in model curves of more than 200 commonly used industrial lubricants, which can be predictive monitoring of oil life quickly. It can quickly adapt to the complex and changeable working conditions of industrial sites, and the edge computing capability has played a crucial role in the predictive maintenance of industrial production equipment.

Application field： Iron and steel metallurgy, petrochemical industry, energy and electricity, cement building materials, large machinery, coal, shield, etc

Building Block Combination and Collocation

Changing the complicated selection points and working conditions barriers of traditional online oil monitoring, and the application status of one machine and one condition, the IOL-H series uses automation technology to realize the automatic control of sampling cycle, automatic flow regulation, and intelligent online oil monitoring for fluid pipelines and gear systems with different pressures and viscoses.

Digital Analysis

The system is suitable for hydraulic oil, gear oil, diesel oil, turbine oil, etc., and has a strong adaptability to specific oil products, such as phosphate ester hydraulic oil, water glycol hydraulic oil and other special additives can also be monitored.

Intelligent monitoring of the pollution state in the oil, effectively identify the bubbles in the oil, water fibers, impurities, acid value; And the pollution of oil products can be classified and exported to achieve predictive maintenance of equipment.

Working Condition

Maximum oil temperature	Conventional pressure	Maximum working pressure	Operating ambient temperature	Highest altitude	Maximum vibration	Maximum humidity
+85℃	0-3Mpa	40Mpa	-20℃-85℃	5000m	2G	95%

Technical Parameter

sensor	range	precision	Resolution	Monitoring index	CODE
viscosity	10-1200cp	±3%	0.01cp	40 degree viscosity, dynamic viscosity, kinematic viscosity, density, temperature	V4
Trace moisture	0-1aw 0-10000ppm	±0.04 ±10%	0.01Aw 1ppm	Saturation (aw) Moisture content (ppm), temperature	W2A
Moisture content	0-100%	±0.03	0.01%	Moisture content, temperature, moisture content	W2B
Oil quality	1-80	±3%	0.01	Oil quality, temperature	F2
Metal abrasive particle	≥30um	≥95%	Ferromagnetic ≧30um Non-ferromagnetic ≧120um	Ferromagnetic particles, non-ferromagnetic particles, wear concentration	M3
Degree of pollution	1-600um	RSD≤3%	1um	Pollution degree grade, total number of particles	J3
leak	0.1ml	–	0.1ml	Monitoring system leakage	Standard configuration
Flow rate	0-1L/min	±3%	1ml	System oil flow	Standard configuration
stress	0-10Mpa	±3%	0.1bar	Equipment vibration	Standard configuration
Vibration	0-9G	±3%	0.1G	Equipment vibration	Standard configuration

Optional Accessories

Part name	specification	Feature	Application scenario	disposition	CODE
pump	Industrial grade	High viscosity gear oil	Gear lubrication condition	assorting	ILX-PW2
Power source	AC220/DC24	Power supply	Conventional industrial site	assorting	PW220/PW24
Screen	7 inch touch screen	Data local display	Localized display	assorting	D
Data transmission	4g/wifi/Net interface	Cloud platform data transmission	Iot cloud deployment	assorting	W
Reducing valve	built-in	Oil circuit decompression	Feed pressure≧3Mpa		R

Intelligent On-Line Oil Monitoring System