Product

INTELLIGENT ON-LINE OIL MONITORING SYSTEM

The new generation of IOL-H series online oil monitoring system adopts digital control, which changes the traditional online monitoring from single oil monitoring to multi-program integration of joint monitoring. The system provides vibration, pressure, flow and other operating status data collection. At the same time, the high-precision sensor technology is extremely sensitive to the abnormal wear, viscosity decay and pollution particles of the oil of the mechanical equipment.

Intelligent on-line oil monitoring system

The new generation of IOL-H series online oil monitoring system adopts digital control, which changes the traditional online monitoring from single oil monitoring to multi-program integration of joint monitoring. The system provides vibration, pressure, flow and other operating status data collection. At the same time, the high-precision sensor technology is extremely sensitive to the abnormal wear, viscosity decay and pollution particles of the oil of the mechanical equipment. The equipment has a rich aging model curve of the oil, and the software system can realize the real-time display of different oil indicators, coordinate curve analysis, historical data search, threshold setting, primary, secondary and tertiary alarm Settings. Support pressure, flow, and other different sensor data access, centralized processing display to achieve intelligent and integrated industrial monitoring. The system has built-in model curves of more than 200 commonly used industrial lubricants, which can be predictive monitoring of oil life quickly. It can quickly adapt to the complex and changeable working conditions of industrial sites, and the edge computing capability has played a crucial role in the predictive maintenance of industrial production equipment.

Application field:Iron and steel metallurgy, petrochemical industry, energy and electricity, cement building materials, large machinery, coal, shield, etc

Building block combination and collocation

Changing the complicated selection points and working conditions barriers of traditional online oil monitoring, and the application status of one machine and one condition, the IOL-H series uses automation technology to realize the automatic control of sampling cycle, automatic flow regulation, and intelligent online oil monitoring for fluid pipelines and gear systems with different pressures and viscoses.

Digital analysis

The system is suitable for hydraulic oil, gear oil, diesel oil, turbine oil, etc., and has a strong adaptability to specific oil products, such as phosphate ester hydraulic oil, water glycol hydraulic oil and other special additives can also be monitored.

Intelligent monitoring of the pollution state in the oil, effectively identify the bubbles in the oil, water fibers, impurities, acid value; And the pollution of oil products can be classified and exported to achieve predictive maintenance of equipment.

  • Wear analysis: output ferromagnetic wear, non-ferromagnetic wear, wear concentration, total wear.
  • Pollution particles: According to NAS1638, ISO4406, GJB and other standards for particle size output, and output according to the size of the corresponding standard pollution level and the total number of particles.

Working Condition

Maximum oil temperature

Conventional pressure

Maximum working pressure

Operating ambient temperature

Highest altitude

Maximum vibration

Maximum humidity

+85℃

0-3Mpa

40Mpa

-20℃-85℃

5000m

2G

95%

Technical parameter

sensor

range

precision

Resolution

Monitoring index

CODE

viscosity

10-1200cp

±3%

0.01cp

40 degree viscosity, dynamic viscosity, kinematic viscosity, density, temperature

V4

Trace moisture

0-1aw

0-10000ppm

±0.04

±10%

0.01Aw

1ppm

Saturation (aw) Moisture content (ppm), temperature

W2A

Moisture content

0-100%

±0.03

0.01%

Moisture content, temperature, moisture content

W2B

Oil quality

1-80

±3%

0.01

Oil quality, temperature

F2

Metal abrasive particle

≥30um

≥95%

Ferromagnetic ≧30um Non-ferromagnetic ≧120um

Ferromagnetic particles, non-ferromagnetic particles, wear concentration

M3

Degree of pollution

1-600um

RSD≤3%

1um

Pollution degree grade, total number of particles

J3

leak

0.1ml

0.1ml

Monitoring system leakage

Standard configuration

Flow rate

0-1L/min

±3%

1ml

System oil flow

Standard configuration

stress

0-10Mpa

±3%

0.1bar

Equipment vibration

Standard configuration

Vibration

0-9G

±3%

0.1G

Equipment vibration

Standard configuration

Optional accessories

Part name

specification

Feature

Application scenario

disposition

CODE

pump

Industrial grade

High viscosity gear oil

Gear lubrication condition

assorting

ILX-PW2

Power source

AC220/DC24

Power supply

Conventional industrial site

assorting

PW220/PW24

Screen

7 inch touch screen

Data local display

Localized display

assorting

D

Data transmission

4g/wifi/Net interface

Cloud platform data transmission

Iot cloud deployment

assorting

W

Reducing valve

built-in

Oil circuit decompression

Feed pressure≧3Mpa

R

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